Kymco Agility 50 - Service manual > Front shock absorber

REMOVAL

Remove the front wheel. Remove the front lower cover. Remove the front inner fender.

Remove the front shock absorber upper mount bolts.

Loosen the lower mount bolts to remove the front shock absorbers.

DISASSEMBLY

Remove the dust boot.

Remove the circlip.

Set the front shock absorber in a vise.

Remove the damper rod, hex bolt and copper washer.

Pull out the front shock absorber tube.

Set the front shock absorber tube in a vise.

Remove the top nut, shock spring, damper, and damper spring from the front shock absorber tube.

• When holding the shock absorber tube, place a shop towel to protect it and do apply too much force .

Measure the front shock absorber spring free length.

Service Limits:

Right : 206.4mm
Left : 206.4mm

ASSEMBLY

Install the damper spring onto the damper rod and then install them into the front shock absorber tube.

Install the shock absorber spring onto the front shock absorber tube and tighten the top nut.

Install the front shock absorber spring with the closely wound coils facing down.

Set the front shock absorber in a vise.

Insert the shock absorber tube into the shock absorber and tighten the hex bolt.

(Apply locking agent to the washer and install it together with the hex bolt.)

Torque: 3.0kgf-m

Add engine oil into the front shock absorber.

Specified Oil: SS#8
Oil Capacity: 381cc

Install the circlip.

Install the dust boot.

INSTALLATION

Install the front shock absorbers onto the steering stem.

Install and tighten the front shock absorber upper mount bolts.

Tighten the lower mount bolts.

Align the upper mount bolt hole with the groove on the front fork.

Install the front wheel.

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