Aprilia SR50R - Service manual > Outer Structures

REMOVING THE SEAT

• Remove the central inspection cover.

• Slide out the split pin.

• Raise the seat.
• Remove pin.
• Remove the seat.

REMOVING THE PASSENGER GRAB HANDLE

• Raise the seat.
• Loosen and remove the four screws.
• Remove the passenger grab handle.

REMOVING THE TAIL GUARD

• Remove the passenger grab handle, see (REMOVING THE PASSENGER GRAB HANDLE).
• Working on either side, loosen and remove the two side screws.

• Loosen and remove the fourteen top screws.

• Loosen and remove the four rear screws.

• Loosen and remove the two lower screws.

• Disconnect the tail light connector.
• Remove the tail guard together with the license plate holder.

REMOVING THE LOWER SHIELD

• Loosen and remove the three front screws.

• Working on either side, loosen and remove the rear screw.

• Loosen and remove the three top screws.

• Remove the lower shield.

REMOVING THE FRONT COVER

• Loosen and remove the two outer screws.

• Lift the front cover just enough to release it.
• Remove the front cover.

CAUTION To easily remove the cover, raise it from the right first, then from the left.

REMOVING THE FRONT MUDGUARD

• Working on the right side, loosen and remove the odometer cord cable guide screw.

• Loosen and remove the mudguard front right screw.

• Working on the left side, loosen and remove the brake line cable guide screw.

• Loosen and remove the mudguard front left screw.
• Remove the front mudguard.

REMOVING THE REAR MUDGUARD

• Remove the air box, see (REMOVING THE AIR BOX).
• Working on the left side, loosen and remove the screw.

• Working on the right side, loosen and remove the screw, collect the washer and the spacer.
• Remove the rear mudguard.

REMOVING THE TOOL KIT COMPARTMENT

• Lift and remove the tool kit compartment cover.

• Loosen and remove the screw.
• Remove the tool kit compartment.

REMOVING THE INNER SHIELD

• Remove the front cover, see (REMOVING THE FRONT COVER).
• Loosen and remove the two screws.

• Loosen and remove the ten screws.

• Loosen and remove the two screws of the bag hook.
• Remove the bag hook.

• Loosen and remove the screw below the bag hook.

• Remove the rubber element from the ignition switch/steering lock.

• Slightly raise the inner shield and slide it out of its tabs.
• Loosen and remove the two screws securing the seat lock.
• Remove the inner shield.

REMOVING THE HEADLIGHT

• Remove the front cover, see (REMOVING THE FRONT COVER).
• Loosen and remove the two screws.

• Loosen and remove the eight screws.

• Working on either side, loosen and remove the three inner screws.

• Loosen and remove the central screw.

• Move the headlight with the two side fairings forward.
• Disconnect the two headlight connectors.

• Remove the headlight with the two side fairings.

REMOVING THE FRONT WHEELHOUSE

• Remove the headlight, see (REMOVING THE HEADLIGHT).
• Remove the front wheel, see (REMOVING THE FRONT WHEEL).
• Remove the front mudguard, see (REMOVING THE FRONT MUDGUARD).
• Loosen and remove the two front screws.

• Release the tie and the two cooling system hoses.

• Loosen and remove the two inner screws.

• Release the two wheelhouse shells and slide them out of the fork.

REMOVING THE INSTRUMENT PANEL

• Loosen and remove the four front screws.
• Remove the headlight fairing.

• Loosen and remove the three top screws.

• Loosen and remove the two lower screws.
• Release the handlebar fairing, move it down and keep it connected to the turn indicator wirings.

• Disconnect the instrument panel connector.

WARNING During reassembly, ensure to perfectly align the connector with the instrument panel, to avoid damaging the instrument panel pins.

• Loosen and remove the three screws of the instrument panel subframe.

• Remove the instrument panel.

Exhaust System

REMOVING THE EXHAUST SYSTEM IE361 C364

• Remove the lower shield, see (REMOVING THE LOWER SHIELD).
• Loosen and remove the two studs on the stud bolts.

• Working on the right side, loosen and remove the two screws, collect the washers and the spacers.
• Remove the exhaust system.

REMOVING THE EXHAUST SYSTEM IE50

• Loosen and remove the screw (1).
• Loosen and remove the screw (2).

• Loosen and remove the screw (3) securing the silencer to the engine.
• Loosen and remove the screw (4) securing the mudguard to the engine.
• Raise the mudguard.
• Loosen and remove the screw (5) securing the silencer to the engine.
• Remove the silencer.

See also: