Peugeot Speedfight - Workshop Manual > Removal of the fork
- Remove the rear shield panel. See: Procedure 5.
- Remove the handlebars from the fork tube.
(1 screws and 1 nuts) (1).
When re-installing, use a new nut.
Tightening torque: 40 Nm.
- Suspend or immobilize the machine securely.
- Remove the front brake caliper from the fork tube.
Tightening torque: 45 Nm.
- Remove the front wheel.
Tightening torque: 65 Nm.
When re-installing, use a new nut.
- Remove the front mudguard.
- Remove the brake control cable grommet and the speed sensor located under the fork triple clamp (2) (2 screw).
- Using tool P/N 757860 remove the steering locknut.
- Remove:
- The lock washer.
- The nut.
- the rubber washer.
- The nut.
- The dust cover.
- The upper cone.
- Remove the fork.
- Remove the caged ball bearings.
Replacing the steering head cups
- Replacing the steering head cups.
- Using a drift, remove the steering head cups.
- Using push tool P/N 753726, fit a new upper cup into the steering tube.
- Using push tool P/N 7579
- Using a chisel, pry the steering head cup off by pressing the tool behind the dust cover.
- Install the following new parts:
- The dust cover (3).
- The fork cone (4).
See also:
Peugeot Speedfight - Workshop Manual > Changing the front fork seals
Suspend or immobilize the machine securely. Remove the front brake caliper from the fork tube (2 screw). Loosen the wheel spindle clamping screw (1). Remove the wheel spindle (2). Remove the front wheel. Remove the front mudguard (4 screw). Remove the screws fastening the fork stanchions (3). Remove the fork stanchions. Carefully remove the lip seals using a screwdriver (4). Install new lightly lubricated lip seals. Fit the fork staunchions.
Peugeot Speedfight - Workshop Manual > Installing the fork
Grease the cup bearing races. Install new ball cage bearings (1) (respect the right way of installation). Fit the fork into the steering column. Install new ball cage bearings (2) (respect the right way of installation). Install the upper cone (3). Install the dust cover (4). Fit the nut (5).