Kymco Agility 50 - Service manual > Left crankcase cover

REMOVAL

Loosen the drive belt air tube band screw.

Remove the eight left crankcase cover bolts and left crankcase cover.

Remove the seal rubber and dowel pins.

Inspect the seal rubber for damage or deterioration.

Use specified genuine parts for replacement.

KICK STARTER

REMOVAL

Remove the kick lever from the kick starter spindle.

Remove the circlip and washer from the kick starter spindle.

Gently turn the kick starter spindle to remove the starter driven gear together with the friction spring.

Remove the kick starter spindle and return spring from the left crankcase cover.

Remove the kick starter spindle bushings.

INSPECTION

Inspect the kick starter spindle and gear for wear or damage.

Inspect the return spring for weakness or damage.

Inspect the kick starter spindle bushings for wear or damage.

Inspect the starter driven gear for wear or damage.

Inspect the friction spring for wear or damage.

Inspect the kick starter spindle and starter driven gear forcing parts for wear or damage.

INSTALLATION

Install the kick starter spindle bushings and return spring onto the left crankcase cover.

Install the starter driven gear and friction spring onto the left crankcase cover as the figure shown.

First install the washer and then install the circlip.

Install the kick lever.

LEFT CRANKCASE COVER INSTALLATION

First install the dowel pins.

Install the seal rubber.

Install the left crankcase cover and tighten the eight left crankcase cover bolts diagonally.

Connect the drive belt air tube and tighten the tube band screw.

Install the rear brake cable clamp.

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