Kymco Agility 50 - Service manual > Service information

GENERAL INSTRUCTIONS

• An electric tester is needed to measure or test the electric equipment.
• Be sure to use fuses and bulbs of the same specifications to avoid damage of electrical equipment.
• After installation of each switch, a continuity check must be performed. A continuity check can usually be made without removing the part from the motorcycle.

TROUBLESHOOTING

Lights do not come on when ignition switch is "ON"

• Burned bulb
• Faulty switch
• Broken wire
• Fuse burned out
• Weak battery
• Poorly connected or shorted wire
• Faulty winker

Light dims

• Faulty ignition coil
• Wire or switch resistance too high
• Faulty regulator/rectifier

Headlight does not change when dimmer switch is turn to Hi or Lo

• Faulty or burned bulb
• Faulty dimmer switch

Fuel gauge pointer does not register correctly

• Disconnected wire or connector
• Broken wire
• Faulty float
• Faulty fuel unit
• Faulty instrument

Fuel gauge pointer fluctuates or swings

• Loose wire connection
• Faulty fuel unit
• Faulty instrument

FUEL UNIT

REMOVAL

Remove the met-in box. Remove the frame right side cover. Disconnect the fuel unit wire connector.

Turn the fuel unit retainer counterclockwise to remove it.

Do not damage the fuel unit wire.

Remove the fuel unit.

Be careful not to bend or damage the fuel unit float arm.

INSTALLATION

The installation sequence is the reverse of removal.

• Align the groove on the fuel unit with the tab on the fuel tank.
• Align the arrow on the retainer with the arrow on the fuel tank.
• Turn the retainer clockwise to secure it.

INSPECTION

Remove the fuel unit.

Measure the resistance between the fuel unit wire terminals with the float at upper and lower positions.

FUEL GAUGE INSPECTION

Connect the fuel unit wire connector and turn the ignition switch "ON".

Before performing the following test, operate the turn signals to determine that the battery circuit is normal.

Check the fuel gauge needle for correct indication by moving the fuel unit float up and down.

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