Kymco Agility 50 - Service manual > Starter relay

INSPECTION

Remove the met-in box.

Remove the battery cover.

Remove the frame body cover. Turn the ignition switch ON and the starter relay is normal if you hear a click when the starter button is depressed.

If there is no click sound:

• Inspect the starter relay voltage
• Inspect the starter relay ground circuit
• Inspect the starter relay operation

STARTER RELAY VOLTAGE INSPECTION

Place the motorcycle on its main stand.

Measure the voltage between the starter relay connector green/yellow wire (-) and engine ground.

Turn the ignition switch ON and the battery voltage should be normal when the brake lever is fully applied.

If the battery has no voltage, inspect the stop switch continuity and cable.

Turn to the DCV position for the voltage meter, then inspect the starter relay.

STARTER RELAY TEST

Remove the battery cover.

Disconnect the 4P connector from the starter relay and remove the starter relay.

Connect the starter relay (D) terminal to the 12V battery positive (+) terminal and the relay (C) terminal to the battery negative (-) terminal. Check for continuity between the starter relay (A) and (B) terminals. The relay is normal if there is continuity.

STARTER MOTOR INSTALLATION

Apply engine oil to the starter motor O-ring and install the starter motor.

Tighten the two mounting bolts.

Connect the starter motor cable connector.

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